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- SECTION 09772
-
- FIBERGLASS REINFORCED PLASTIC PANELS
- NOTE ** Sequentia Incorporated composite wall and ceiling
- panels.
- NOTE **
- NOTE ** This section is based on products manufactured by
- Sequentia Incorporated, which is located at the
- following address:
- NOTE ** P.O.Box 360530
- NOTE ** 15900 Foltz Industrial Parkway
- NOTE ** Strongsville, OH 44136
- NOTE ** Tel: (800) 321-1935
- NOTE ** Tel: (440) 238-2400
- NOTE ** Fax: (440) 846-2128
- NOTE **
- NOTE ** STRUCTOGLAS composite wall and ceiling panels are
- fiber glass laminates that are ideal for use in
- food processing plants, refrigerated trailers,
- warehouses, kitchens, car washes, dairy operations,
- and other commercial, industrial, and agricultural
- operations.
- NOTE **
- NOTE ** SECTION 09772 - FIBERGLASS REINFORCED PLASTIC
- PANELS, Copyright 1998, The Architect's Catalog,
- Inc.
-
- PART 1 GENERAL
-
- 1.1 SECTION INCLUDES
- NOTE ** Delete items below not required for project.
-
- A. Fiber glass reinforced composite panels.
-
- B. Trim and installation accessories.
-
- 1.2 RELATED SECTIONS
- NOTE ** Delete any sections below not relevant to this
- project; add others as required.
-
- A. Section 04810 - Unit Masonry Assemblies.
-
- 1.3 REFERENCES
- NOTE ** Delete references from the list below that are not
- actually required by the text of the edited
- section.
-
- A. ASTM C 177 - Standard Test Method for Steady-State Heat
- Flux Measurements and Thermal Transmission Properties by
- Means of the Guarded-Hot-Plate Apparatus.
-
- B. ASTM D 149 - Standard Test Method for Dielectric
- Breakdown Voltage and Dielectric Strength of Solid
- Electrical Insulating Materials at Commercial Power
- Frequencies.
-
- C. ASTM D 256 - Standard Test Method for Determining the
- Pendulum Impact Resistance of Notched Specimens of
- Plastics.
-
- D. ASTM D 543 - Standard Test Method for Resistance of
- Plastics to Chemical Reagents.
-
- E. ASTM D 570 - Standard Test Method for Water Absorption of
- Plastics.
-
- F. ASTM D 638 - Standard Test Method for Tensile Properties
- of Plastics.
-
- G. ASTM D 696 - Standard Test Method for Coefficient of
- Linear Thermal Expansion of Plastics Between -30 degrees
- C and 30 degrees C.
-
- H. ASTM D 790 - Standard Test Methods for Flexural
- Properties of Unreinforced and Reinforced Plastics and
- Electrical Insulating Materials.
-
- I. ASTM D 792 - Standard Test Methods for Density and
- Specific Gravity (Relative Density) of Plastics by
- Displacement.
-
- J. ASTM D 1929 - Standard Test Method for Ignition
- Properties of Plastics.
-
- K. ASTM D 2583 - Standard Test Method for Indentation
- Hardness of Rigid Plastics by Means of a Barcol
- Impressor.
-
- L. ASTM D 5319 - Standard Specification for Glass-Fiber-
- Reinforced Polyester Wall and Ceiling Panels.
-
- M. ASTM E 84 - Standard Test Method for Surface Burning
- Characteristics of Building Materials.
-
- 1.4 SUBMITTALS
-
- A. Submit under provisions of Section 01300.
-
- B. Product Data: Provide manufacturer's standard details
- and catalog data demonstrating compliance with referenced
- standards. Provide installation instructions.
-
- C. Samples:
- 1. Submit 6 x 6-inch samples of each surface and color
- required.
- 2. Submit 6-inch samples of each trim profile and trim
- color required.
-
- 1.5 DELIVERY, STORAGE, AND HANDLING
-
- A. Store products indoors and protect from moisture,
- construction traffic, and damage.
-
- B. Store panels flat on clean, dry surface. Do not stand on
- edge or stack on fresh concrete or other surfaces that
- emit moisture.
-
- C. Store panels at least 24 hours temperature and humidity
- conditions approximating the average environment of the
- finish room.
-
-
- PART 2 PRODUCTS
-
- 2.1 MANUFACTURER
-
- A. Provide fiberglass reinforced composite panels fabricated
- by Sequentia Incorporated; P.O.Box 360530, 15900 Foltz
- Industrial Parkway, Strongsville OH 44136; ASD. Tel:
- (800) 321-1935 or (440) 238-2400; Fax: (440) 846-2128.
-
- B. Substitutions: Not permitted.
-
- 2.2 PANEL MATERIALS
-
- A. General:
- 1. Composite plastic panels of random chopped fiber
- glass roving, modified polyester copolymer, inorganic
- fillers, and pigments.
- 2. Resistant to rot, corrosion, staining, denting,
- peeling, and splintering.
- 3. USDA accepted.
- 4. Comply with ASTM D 5319, various grades and
- classifications.
- NOTE ** STRUCTOGLAS Product Code 77136 is used where Class
- A surface burning characteristics are required.
- NOTE **
- NOTE ** STRUCTOGLAS Product Code 77096 standard panels are
- used where Class C surface burning characteristics
- are acceptable.
- NOTE **
- NOTE ** Delete any of the panel types, below, that are not
- required.
-
- B. "STRUCTOGLAS 77136 Wall and Ceiling Panels; #1200FR-19".
- 1. Surface burning classification: Class A.
- a. Flame spread (ASTM E 84): 25 or less.
- b. Smoke developed (ASTM E 84): 450 or less.
- 2. Flexural strength (ASTM D 790): 9,900 psi.
- 3. Flexural modulus (ASTM D 790): 0.35 x 10(6) psi.
- 4. Tensile strength (ASTM D 638): 6,200 psi.
- 5. Tensile modulus (ASTM D 638): 0.65 x 10(6) psi.
- 6. Impact strength, IZOD (ASTM D 256): 5.5 ft.lb./in.
- 7. Thermal Conductivity (ASTM C 17): 0.45
- BTU/in./hr./sq.ft. deg.F.
- 8. Barcol hardness (ASTM D 2583): 25-35.
- 9. Water absorption (ASTM D 570): Less than 0.5% in 24
- hrs. @ 77 deg.F.
- 10. Coefficient of linear thermal expansion (ASTM D 696):
- 2.25 x 10(-5)in./in./deg.F.
- 11. Specific gravity (ASTM D 792): 1.8.
- 12. Ignition temperature (ASTM D 1929): Greater than
- 650 deg.F.
-
- C. "Structoglas Composite Wall and Ceiling Panels; #1200
- Standard".
-
- D. "Structoglas Composite Wall and Ceiling Panels; #1000
- Standard".
-
- E. "Structoglas Composite Wall and Ceiling Panels; #800
- Standard".
-
- F. "Structoglas Composite Wall and Ceiling Panels; #500
- Standard".
-
- G. Typical Standard Panel Physical Properties:
- 1. Surface burning classification: Class C.
- a. Flame spread (ASTM E 84): 200 or less.
- b. Smoke developed (ASTM E 84): 450 or less.
- 2. Flexural strength (ASTM D 790): 9,200 psi.
- 3. Flexural modulus (ASTM D 790): 0.25 x 10(6) psi.
- 4. Tensile strength (ASTM D 638): 6,400 psi.
- 5. Tensile modulus (ASTM D 638): 0.45 x 10(6) psi.
- 6. Impact strength, IZOD (ASTM D 256): 3.0 ft.lb./in.
- 7. Thermal Conductivity (ASTM C 17): 0.45
- BTU/in./hr./sq.ft. deg.F.
- 8. Barcol hardness (ASTM D 2583): 25-35.
- 9. Water absorption (ASTM D 570): Less than 0.4 in 24
- hrs. @ 77 deg.F.
- 10. Coefficient of linear thermal expansion (ASTM D 696):
- 2.25 x 10(-5)in./in./deg.F.
- 11. Specific gravity (ASTM D 792): 1.7 - 1.8.
- 12. Dielectric Strength (ASTM D 149): 350 volts/mil.
- 13. Chemical resistance (ASTM D 543):
- (Reagent, Weight increase after immersion (%), Weight
- increase after reconditioning (%), Appearance
- change.)
- Distilled water 0.59 0.19 No change.
- Ethyl alcohol, 95% 0.92 0.18 Some fibers showing.
- Sulfuric acid, 3% 0.43 0.08 Some fibers showing.
- Sulfuric acid, 30% 0.28 0.13 Some fibers showing.
- Sodium hydroxide, 1% 0.63 0.12 Some fibers showing.
- Sodium hydroxide, 10% 0.26 0.17 Some fibers exposed,
- reduction in glass.
- Toluene 0.14 0.13 Few fibers showing.
- Sodium chloride, 1% 0.43 0.18 No change.
- Hydrochloric acid, 10% 0.24 0.01 Few fibers showing.
- Chlorine Gas NC NC No change (NC).
- Hydrogen sulfide NC NC No change (NC).
-
- No dimensional change under any of the listed reagents.
-
- H. Size:
- 1. Wall panel width: 48 inches.
- 2. Wall panel length:
- NOTE ** Wall panels are available in 3 standard lengths,
- below. Edit the following paragraphs to suit
- project conditions.
- a. 96 inches.
- b. 120 inches.
- c. 144 inches.
- d. As indicated on the drawings.
- e. Provide full-length panels unless substrate
- dimensions exceed available fabricated size.
- 3. Ceiling panel width: 23-3/4 inches.
- 4. Ceiling panel length: 47-3/4 inches.
-
- I. Thickness:
- NOTE ** Delete any of the panel types, below, that are not
- required.
- 1. "#1600 Standard" panels: 0.12 inch.
- 2. "#1200 Standard" panels: 0.09 inch.
- 3. "#1200-FR" panels: 0.09 inch.
- 4. "#1000 Standard" panels: 0.08 inch.
- 5. "#800 Standard" panels: 0.06 inch.
- 6. "#500 Standard" panels: 0.04 inch.
-
- J. Dimensional Tolerances:
- 1. Width and length: +/- 1/8 inch.
- 2. Thickness: +/- 10%.
- 3. Squareness: Not more than 1/8 inch out of square.
-
- 2.3 FINISHES
-
- A. Exposed Surface: Pebble-like embossed finish.
-
- B. Back Surface: Smooth. Imperfections which do not affect
- functional properties are not cause for rejection.
-
- C. Color: Uniform throughout.
- NOTE ** Edit the following paragraphs to indicate required
- color.
- 1. White.
- 2. Beige.
- 3. Almond.
- 4. Silver.
- 5. Ivory.
- 6. Gray.
- 7. Colors as indicated on the Drawings.
- 8. Selected by the Architect from manufacturer's
- standard range of white, beige, almond, silver,
- ivory, and gray.
-
- 2.4 TRIM ACCESSORIES
-
- A. Provide panel manufacturer's standard vinyl moldings to
- meet project conditions.
- NOTE ** Delete trim types, below that are not required.
- 1. 1/8" Contractor trim: Match panel color.
- a. Division bar.
- b. Inside corner.
- c. Outside corner.
- d. End cap.
- 2. 1/8" Heavy Duty trim: Match panel color.
- a. Division bar.
- b. Inside corner.
- c. Outside corner.
- d. End cap.
- 3. 3/32" Standard trim: White.
- a. Division bar.
- b. Inside corner.
- c. Outside corner.
- d. End cap.
- 4. 3/8" Contractor trim: White.
- a. Division bar.
- b. Inside corner.
- c. Outside corner.
- d. End cap.
- 5. Outside angle, white.
- 6. Inside angle, white.
- 7. 2-piece division bar, 3/32" Contractor weight, white.
-
- B. Fasteners: Non-staining nylon drive rivets.
- 1. Match panel colors.
- 2. Length to suit project conditions.
-
- C. Adhesive: Structural construction adhesive as
- recommended by adhesive manufacturer.
-
- D. Sealant: Clear silicone sealant as recommended by
- sealant manufacturer.
-
-
- PART 3 EXECUTION
-
- 3.1 EXAMINATION
-
- A. Examine substrates to receive panels to ensure that
- surfaces are smooth, dry, true, and free of dirt, dust,
- oil, or grease.
-
- B. Remove high spots. Fill low spots.
-
- C. Apply leveling coat of plaster to concrete block walls,
- if required to bring surface to a true plane.
-
- D. Verify that substrate construction is completed and
- approved.
-
- E. Correct deficiencies in substrate before installing
- panels.
- NOTE ** Installing Structoglas panels over steel or wood
- studded walls is not recommended. Without solid
- support, panels may buckle or bow with normal room
- temperature changes. If studding or furring is
- required for whatever reason, installation of a
- solid backing over the studs is recommended before
- installing Structoglas panels.
-
- 3.2 INSTALLATION
-
- A. Install in accordance with manufacturer's printed
- installation instructions, using adhesive or adhesive and
- mechanical fasteners, where warranted.
-
- B. Cutting Panels:
- 1. Cut panels with carbide-tipped saw blade or swivel
- head shear.
- 2. Allow 1/2-inch clearance in length per 8-foot panel
- length.
- 3. Allow 1/8-inch clearance at cut-outs for
- penetrations.
-
- C. Pre-drill fastener holes before applying adhesive. Use
- carbide-tipped drill.
- 1. Drill 3/8-inch holes for 1/4-inch nominal fasteners.
- 2. Space at 8 inches maximum on center at perimeter,
- approximately 1 inch from panel edge.
- 3. Space at in field in rows 16 inches on center, with
- fasteners spaced at 12 inches maximum on center.
-
- D. Apply adhesive between 50 and 90 degrees F, unless
- otherwise approved.
- 1. Spread adhesive in accordance with adhesive
- manufacturer's directions to achieve 100% coverage.
- 2. Do not use beads of adhesive.
- 3. Do not use mechanical fasteners or adhesive alone.
- 4. Allow open time recommended by adhesive manufacturer
- before setting panels into position.
- 5. Once in position, apply sufficient pressure to make
- full contact between panel and wall.
- 6. Roll panel surface to ensure complete contact.
- 7. If necessary, install bracing to maintain intimate
- contact until adhesive cures in accordance with
- manufacturer's instructions.
-
- E. Panel Fasteners:
- 1. Apply silicone sealant in pre-drilled fastener holes.
- 2. Drive fasteners for snug fit. Do not over-tighten.
- 3. Fasten leading edge of each panel after installing
- moldings.
-
- F. Moldings:
- 1. Trim division bar to accommodate ceiling and base
- moldings.
- 2. Apply bead of silicone sealant to one side of
- division bar and install on leading edge of first
- panel.
- 3. Push molding all the way onto panel and pull back to
- allow 1/8-inch clearance.
- 4. Check plumb.
- 5. Fasten molding with coated lath nails, installed to
- leading edge of molding, only.
- 6. Complete fastening of panel, and remove excess
- sealant.
- 7. Apply sealant to leading edge of molding to receive
- next panel. Allow 1/8-inch clearance when installing
- panel.
- 8. Remove excess sealant from panels and moldings.
-
- 3.3 ADJUST AND CLEAN
-
- A. Remove scraps and debris from the site, and leave in a
- neat and clean condition.
-
-
- END OF SECTION
-